The term ‘Bronze’ is used due to the appearance of the material; this is due to the high copper content of the composite. Also present in the composite are a number of raw materials such as copper powder, various metal powders and friction material. The production process involves the mixture of the powders, then moulding it into a mass using heat & pressure also know as sintering. Once the material is sintered to the steel core plate it’s then machined for the final thicknesses & groove patterns. Bronze materials are suitable for use in both wet & dry applications. These are typically found in applications such as power take-off clutches, marine gearbox, master clutches & steering clutches & auxiliary machinery. The following are properties that are associated with this type of material:
> Good thermal stability
> Good wear resistance
> High and stable coefficient of friction
> High mechanical strength
| Parameter |
Wet Application |
Dry Application |
- Dynamic Coefficient (μd)
- Static Coefficient (μs)
- Wear Rate (λ)
Conditions of Application
|
- 0.04 – 0.09
- >= 0.10
- <= 1.0x10-8cm3/J
- Specific Pressure: <= 9MPa
Linear Velocity: <= 40m/s
Oil Temperature: <= 200 ºC
|
- >= 0.35
-
>= 0.40
- < 2.0x10-8cm3/J
- Specific Pressure: <= 4MPa
Linear Velocity: <= 30m/s
|